address:No.10, Lane 669, Min Ta Road, Songjiang District, Shanghai, China
phone:189-1713-2726
email:qianghaibin@sh-yhcd.com
Titanium and its alloys are widely used in aviation, aerospace and other industries due to their low density (4.51g/cm3), high strength (some reaching 1000MPa), high specific strength, and excellent high and low temperature properties, and have become indispensable structural material for the military industry.
DC vacuum melting is a necessary process for melting titanium and other rare and precious metals and high-performance alloy steel. Therefore, the water-cooled rectifier transformer is a key component for the vacuum electric arc furnace supporting power supply. Our company's high-current water-cooled rectifier transformer dedicated to DC vacuum consumable melting furnace can meet the range of vacuum consumable melting furnaces from 1T to 12T, and the maximum full load parameter of a single machine is 2*36KA/60VDC. After learning and absorbing the advanced technology of the world-famous ALD company, we have reduced the difficulty of on-site installation of large-section copper busbars between the rectifier transformer and the rectifier cabinet, and reduced the size of the entire power supply and the floor space. In addition, considering that the arcing voltage during the smelting process is 60V, while the smelting voltage is only about 40V, two sets of double reverse star controllable rectifier units in parallel are used. Depending on the weight of the metal material that can be smelted in a single furnace, the voltage is 50 ~ 75V. During the smelting process, generally depending on the weight of metal materials that can be smelted in a single furnace,the voltage is 30 ~ 45V. We have optimized the design and developed a full series of dedicated high-current water-cooled rectifier transformers. A smoothing reactor can be added to the DC output of the main circuit according to customer requirements.
Our water-cooled rectifier transformer is used as power transformers for rectifier devices. It is mainly used in rare metal metallurgical equipment such as sponge titanium vacuum consumable furnaces. This product has the advantages of low loss, low noise, compact structure, reliable power supply, strong impact resistance and short-circuit resistance. Water-cooled rectifier transformers with multiple structures and multiple pulse waves can be customized according to customer requirements.
1. Working Altitude: ≤ 2000m, and use values derated by 1% for every 100 meters when above 2000m. The tolerance temperature is up to 3000m
2. Indoor Relative Humidity: daily average ≤95%, monthly average ≤90%
3. Maximum Ambient Temperature: +40℃, use with derated values when above 40℃
4. Minimum Ambient Temperature: -25℃
5. System Rated Frequency: 50 ~ 60Hz
6. Installation Place: Indoor cabinet
7. Storage Temperature: -40 ~ +70℃
8. Salt Spray: ≤0.5mg/m3
9. Mechanically Active Substances: sand ≤300mg/m3, dust (floating) ≤0.4mg/m3, dust (sediment) ≤350mg/m2/day
10. Ground Horizontal Acceleration and Vertical Acceleration: ≤0.25g /0.125g
GB1094.1 Power transformers-Part 1: General
GB1094.3 Insulation levels, dielectric tests and external clearances in air
GB1094.11 Power transformer-Part 11: Dry-type transformer
JB/T9640 Arc furnace transformer
JB/T 8636-1997 Power convertor transformer
GBT21419 Transformers, power supplies, reactors and similar products - EMC requirements
GBT10228 Specification and technical requirements for dry-type power transformers
GB3859.3 Semiconductor convertors - Transformers and reactors
JB/DQ2113 Electrochemistry rectify transformer
1. Stable electrical performance: optimize the design scheme based on industry application. Precise electrical parameter design and scientific structural design ensure excellent electrical performance of the product. To ensure efficient ventilation and heat dissipation, the high-voltage coil adopts air-cooling design (domestic layout) or water-cooling design (European layout), and an axial multi-duct structure to reduce ventilation resistance. The low-voltage coil adopts a water-cooling structure to ensure efficient heat dissipation
2. High degree of dynamic stability: The high-voltage coil is foil-wound (domestic layout) or pie-type laminated (European layout), and the low-voltage coil uses copper tube or copper plate winding (domestic layout) or copper plate tailor-welded winding (European layout), with extremely high mechanical strength and strong anti-sudden ability to meet extremely harsh load environments
3. Good thermal stability: advanced simulation calculations optimize the temperature rise of the heating parts and hottest spots of the product, leaving sufficient temperature rise margin. Imported DuPont N0mex-T410 insulation material is selected to ensure high reliability of insulation and temperature resistance. According to the water-cooling heat dissipation characteristics, the water flow in the water-cooling pipeline is reasonably distributed to achieve the best cooling effect. The iron core has a built-in water-cooling heat exchanger to enhance the heat dissipation capacity of the iron core. It uses 30Q120 high magnetic permeability silicon steel sheets and multi-stage stepping multi-stage lamination method effectively reduces no-load loss, no-load current and noise. During design and manufacturing, local heating problems caused by large current leakage magnetic eddy currents in the transformer are better eliminated, and the product has extremely high reliability
4. Strong overload capability: the product has strong overload capability and overvoltage capability. The design and manufacturing fully consider the user's industrial electrical network and load characteristics. The electrical performance, temperature rise, insulation withstand voltage and accessory selection, etc. meet certain overload requirements. To suppress di/dt, limit short-circuit current, and effectively protect rectifier components, the impedance is 30% higher than that of a power transformer of the same capacity
5. Superior performance indicators: no-load current design and loss indicator manufacturing values are lower than the national standard series transformers of the same capacity, fully considering the economy and reliability for users
6. The water system pipeline design is safe and reliable. The main pipe uses stainless steel pipes or copper pipes to meet anti-corrosion requirements. The water outlet uses international standard sealing threads to effectively prevent leakage. The branch connecting pipes use high-temperature resistant nylon fiber and rubber composite pipes or polytetrafluoroethylene pipes to ensure reliable temperature and pressure resistance and durability
7. The design temperature difference between inlet and outlet water is less than 5℃. The design value of water flow rate is less than 1.5m/s. The design value of working pressure is less than 3bar, ensuring the stability and reliability of the water cooling system
8. Adopt the horizontal structure of copper tube windings or the side-standing structure of copper plate windings. The transformer can be treated with "three-proof paint" according to customer requirements (anti-salt spray, anti-humidity and heat, anti-mold). It has good decorative properties, strong corrosion resistance, good gloss retention, good color retention, good leveling and hiding power, simplified structure and beautiful appearance.
9. The rectifier transformer is equipped with a temperature protection device, which is composed of highly integrated, highly reliable switching power supply module with bus communication and other components, used for measurement, control, protection and communication
Domestic Layout
主要參數(shù)Main Parameters | 型號Type | 圖號Picture No. | 產(chǎn)品規(guī)格Product Specification | ||||||||||
序號No. | 輸出直流Output Current | 輸入電壓 | 功率Power | 輸出電壓 |
| A*B*C | D*E | F | X | M*N | 材質(zhì) |
重量Weight | |
| (kADC) | (VAC) | (kVA) | (VDC) |
| (mm) | (mm) | (mm) | (mm) | (mm) |
| (kg) | |
1 | 15 | 400/690 | 878 | 40 | ZSGS878-0.4-0.04-1 | E | 1800*850*1450 | 1000*900 | 16*26 | 12 | 100*8*2 | Cu | 2000 |
2 | 15 | 400/690 | 1400 | 55 | ZSGS1400-0.4-0.055-1 | 2050*1000*1870 | 1000*900 | 16*26 | 12 | 100*8*2 | Cu | 3450 | |
3 | 16 | 400/690 | 1140 | 45 | ZSGS1140-0.4-0.045-1 | 1550*800*1875 | 800*750 | 16*26 | 12 | 100*10*2 | Cu | 2800 | |
4 | 18 | 400/690 | 2000 | 75 | ZSGS2000-0.4-0.075-1 | G | 2250*1200*1800 | 500*1000 | 16*26 | 12 | 100*12*2 | Cu | 4200 |
5 | 20 | 400/690 | 1600 | 55 | ZSGS1600-0.4-0.055-1 | 2050*1100*1770 | 500*1000 | 16*26 | 12 | 100*12*2 | Cu | 3550 | |
6 | 24 | 400/690 | 1850 | 52 | ZSGS1850-0.4-0.052-1 | 2200*1150*1770 | 500*1000 | 16*26 | 14 | 120*12*2 | Cu | 4300 | |
7 | 24 | 400/690 | 1960 | 55 | ZSGS1960-0.4-0.055-1 | 2300*1200*1770 | 500*1000 | 16*26 | 14 | 120*12*2 | Cu | 4300 | |
8 | 25 | 400/690 | 2400 | 55 | ZSGS2400-0.4-0.055-1 | 2250*1200*1800 | 500*1000 | 18*28 | 14 | 120*14*2 | Cu | 4600 | |
9 | 30 | 400/690 | 2000 | 45 | ZSGS2000-0.4-0.045-1 | 2250*1200*1800 | 500*1000 | 18*28 | 16 | 120*14*2 | Cu | 4350 | |
10 | 30 | 400/690 | 2670 | 75 | ZSGS2670-0.4-0.075-1 | 2400*1500*1850 | 500*1000 | 20*30 | 16 | 120*14*2 | Cu | 4700 | |
11 | 30 | 400/690 | 2800 | 80 | ZSGS2800-0.4-0.08-1 | 2400*1500*1850 | 500*1000 | 20*30 | 16 | 120*14*2 | Cu | 4750 | |
12 | 36 | 400/690 | 2950 | 55 | ZSGS2950-0.4-0.055-1 | 2400*1200*1850 | 500*1000 | 20*30 | 16 | 140*14*2 | Cu | 5500 | |
13 | 36 | 400/690 | 3450 | 75 | ZSGS3450-0.4-0.075-1 | 2400*1200*1900 | 500*1000 | 20*30 | 16 | 140*14*2 | Cu | 5900 |
European Layout
主要參數(shù)Main Parameters | 型號Type | 圖號Picture No. | 產(chǎn)品規(guī)格 Product Specification | ||||||||||
序號 | 輸出直流Output Current | 輸入電壓Input Voltage | 功率Power | 輸出電壓Output Voltage |
|
| A*B*C | D*E | F | X | M*N | 材質(zhì)Material | 重量Weight |
| (kADC) | (VAC) | (kVA) | (VDC) |
|
| (mm) | (mm) | (mm) | (mm) | (mm) |
| (kg) |
1 | 4 | 400/690 | 220 | 36VDC | ZSGS220-0.4-0.036-1 | G | 450*650*1450 | 400*400 | 16*26 | 12 | 80*12 | Cu | 1000 |
2 | 6 | 400/690 | 325 | 36VDC | ZSGS325-0.4-0.036-1 | 500*650*1450 | 450*450 | 16*26 | 12 | 100*15 | Cu | 1300 | |
3 | 8 | 400/690 | 435 | 36VDC | ZSGS435-0.4-0.036-1 | E/G | 600*700*1500 | 550*550 | 16*26 | 12 | 100*20 | Cu | 1450 |
4 | 10 | 400/690 | 545 | 36VDC | ZSGS545-0.4-0.036-1 | 650*850*1550 | 600*600 | 16*26 | 12 | 120*20 | Cu | 1600 | |
5 | 12.5 | 400/690 | 740 | 20VAC | ZSGS740-0.4-0.02-1 | 650*850*1600 | 600*600 | 16*26 | 12 | 120*25 | Cu | 1800 | |
6 | 16 | 400/690 | 1140 | 45VDC | ZSGS1140-0.4-0.045-1 | G | 1000*1200*1900 | 900*900 | 16*26 | 14 | 140*25 | Cu | 2800 |
7 | 20 | 400/690 | 207 | 6VDC | ZSGS207-0.4-0.006-1 | E/G | 470*600*1150 | 425*425 | 14*24 | 14 | 140*30 | Cu | 850 |
8 | 20 | 400/690 | 1450 | 40VDC | ZSGS1450-0.4-0.04-1 | G | 1000*1400*1900 | 900*900 | 18*28 | 14 | 140*30 | Cu | 3250 |
9 | 24 | 400/690 | 1960 | 55VDC | ZSGS1960-0.4-0.055-1 | G | 1000*1400*2000 | 900*900 | 18*28 | 14 | 140*40 | Cu | 4000 |
10 | 30 | 400/690 | 2000 | 45VDC | ZSGS2000-0.4-0.045-1 | 1200*1400*2000 | 1000*1000 | 20*30 | 16 | 150*40 | Cu | 4500 |