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phone:189-1713-2726

email:qianghaibin@sh-yhcd.com

Featured News

Water-cooled Transformer for Sponge Titanium Vacuum Consumable Furnace

Titanium and its alloys are widely used in aviation, aerospace and other industries due to their low density (4.51g/cm3), high strength (some reaching 1000MPa), high specific strength, and excellent high and low temperature properties, and have become indispensable structural material for the military industry.

DC vacuum melting is a necessary process for melting titanium and other rare and precious metals and high-performance alloy steel. Therefore, the water-cooled rectifier transformer is a key component for the vacuum electric arc furnace supporting power supply. Our company's high-current water-cooled rectifier transformer dedicated to DC vacuum consumable melting furnace can meet the range of vacuum consumable melting furnaces from 1T to 12T, and the maximum full load parameter of a single machine is 2*36KA/60VDC. After learning and absorbing the advanced technology of the world-famous ALD company, we have reduced the difficulty of on-site installation of large-section copper busbars between the rectifier transformer and the rectifier cabinet, and reduced the size of the entire power supply and the floor space. In addition, considering that the arcing voltage during the smelting process is 60V, while the smelting voltage is only about 40V, two sets of double reverse star controllable rectifier units in parallel are used. Depending on the weight of the metal material that can be smelted in a single furnace, the voltage is 50 ~ 75V. During the smelting process, generally depending on the weight of metal materials that can be smelted in a single furnace,the voltage is 30 ~  45V. We have optimized the design and developed a full series of dedicated high-current water-cooled rectifier transformers. A smoothing reactor can be added to the DC output of the main circuit according to customer requirements.

Our water-cooled rectifier transformer is used as power transformers for rectifier devices. It is mainly used in rare metal metallurgical equipment such as sponge titanium vacuum consumable furnaces. This product has the advantages of low loss, low noise, compact structure, reliable power supply, strong impact resistance and short-circuit resistance. Water-cooled rectifier transformers with multiple structures and multiple pulse waves can be customized according to customer requirements.


Product Details

Technical Specification

1. Working Altitude: ≤ 2000m, and use values derated by 1% for every 100 meters when above 2000m. The tolerance temperature is up to 3000m

2. Indoor Relative Humidity: daily average ≤95%, monthly average ≤90%

3. Maximum Ambient Temperature: +40℃, use with derated values when above 40℃

4. Minimum Ambient Temperature: -25℃

5. System Rated Frequency: 50 ~ 60Hz

6. Installation Place: Indoor cabinet

7. Storage Temperature: -40 ~ +70℃

8. Salt Spray: ≤0.5mg/m3

9. Mechanically Active Substances: sand ≤300mg/m3, dust (floating) ≤0.4mg/m3, dust (sediment) ≤350mg/m2/day

10. Ground Horizontal Acceleration and Vertical Acceleration: ≤0.25g /0.125g




Applicable Standard

GB1094.1 Power transformers-Part 1: General

GB1094.3 Insulation levels, dielectric tests and external clearances in air

GB1094.11 Power transformer-Part 11: Dry-type transformer

JB/T9640 Arc furnace transformer 

JB/T 8636-1997 Power convertor transformer

GBT21419 Transformers, power supplies, reactors and similar products - EMC requirements

GBT10228 Specification and technical requirements for dry-type power transformers

GB3859.3 Semiconductor convertors - Transformers and reactors

JB/DQ2113 Electrochemistry rectify transformer


Product Applications

1. Stable electrical performance: optimize the design scheme based on industry application. Precise electrical parameter design and scientific structural design ensure excellent electrical performance of the product. To ensure efficient ventilation and heat dissipation, the high-voltage coil adopts air-cooling design (domestic layout) or water-cooling design (European layout), and an axial multi-duct structure to reduce ventilation resistance. The low-voltage coil adopts a water-cooling structure to ensure efficient heat dissipation

2. High degree of dynamic stability: The high-voltage coil is foil-wound (domestic layout) or pie-type laminated (European layout), and the low-voltage coil uses copper tube or copper plate winding (domestic layout) or copper plate tailor-welded winding (European layout), with extremely high mechanical strength and strong anti-sudden ability to meet extremely harsh load environments

3. Good thermal stability: advanced simulation calculations optimize the temperature rise of the heating parts and hottest spots of the product, leaving sufficient temperature rise margin. Imported DuPont N0mex-T410 insulation material is selected to ensure high reliability of insulation and temperature resistance. According to the water-cooling heat dissipation characteristics, the water flow in the water-cooling pipeline is reasonably distributed to achieve the best cooling effect. The iron core has a built-in water-cooling heat exchanger to enhance the heat dissipation capacity of the iron core. It uses 30Q120 high magnetic permeability silicon steel sheets and multi-stage stepping multi-stage lamination method effectively reduces no-load loss, no-load current and noise. During design and manufacturing, local heating problems caused by large current leakage magnetic eddy currents in the transformer are better eliminated, and the product has extremely high reliability

4. Strong overload capability: the product has strong overload capability and overvoltage capability. The design and manufacturing fully consider the user's industrial electrical network and load characteristics. The electrical performance, temperature rise, insulation withstand voltage and accessory selection, etc. meet certain overload requirements. To suppress di/dt, limit short-circuit current, and effectively protect rectifier components, the impedance is 30% higher than that of a power transformer of the same capacity

5. Superior performance indicators: no-load current design and loss indicator manufacturing values are lower than the national standard series transformers of the same capacity, fully considering the economy and reliability for users

6. The water system pipeline design is safe and reliable. The main pipe uses stainless steel pipes or copper pipes to meet anti-corrosion requirements. The water outlet uses international standard sealing threads to effectively prevent leakage. The branch connecting pipes use high-temperature resistant nylon fiber and rubber composite pipes or polytetrafluoroethylene pipes to ensure reliable temperature and pressure resistance and durability

7. The design temperature difference between inlet and outlet water is less than 5℃. The design value of water flow rate is less than 1.5m/s. The design value of working pressure is less than 3bar, ensuring the stability and reliability of the water cooling system

8. Adopt the horizontal structure of copper tube windings or the side-standing structure of copper plate windings. The transformer can be treated with "three-proof paint" according to customer requirements (anti-salt spray, anti-humidity and heat, anti-mold). It has good decorative properties, strong corrosion resistance, good gloss retention, good color retention, good leveling and hiding power, simplified structure and beautiful appearance.

9. The rectifier transformer is equipped with a temperature protection device, which is composed of highly integrated, highly reliable switching power supply module with bus communication and other components, used for measurement, control, protection and communication


Product Dimensions

Domestic Layout

主要參數(shù)Main Parameters

型號Type

圖號Picture No.

產(chǎn)品規(guī)格Product Specification

序號No.

輸出直流Output Current

輸入電壓
     Input Voltage

功率Power

輸出電壓
     Output Voltage

 

A*B*C

D*E

F

X

M*N

材質(zhì)
     Material

 

重量Weight

 

(kADC)

(VAC)

(kVA)

(VDC)

 

(mm)

(mm)

(mm)

(mm)

(mm)

 

(kg)

1

15

400/690

878

40

ZSGS878-0.4-0.04-1

E

1800*850*1450

1000*900

16*26

12

100*8*2

Cu

2000

2

15

400/690

1400

55

ZSGS1400-0.4-0.055-1

2050*1000*1870

1000*900

16*26

12

100*8*2

Cu

3450

3

16

400/690

1140

45

ZSGS1140-0.4-0.045-1

1550*800*1875

800*750

16*26

12

100*10*2

Cu

2800

4

18

400/690

2000

75

ZSGS2000-0.4-0.075-1

G

2250*1200*1800

500*1000

16*26

12

100*12*2

Cu

4200

5

20

400/690

1600

55

ZSGS1600-0.4-0.055-1

2050*1100*1770

500*1000

16*26

12

100*12*2

Cu

3550

6

24

400/690

1850

52

ZSGS1850-0.4-0.052-1

2200*1150*1770

500*1000

16*26

14

120*12*2

Cu

4300

7

24

400/690

1960

55

ZSGS1960-0.4-0.055-1

2300*1200*1770

500*1000

16*26

14

120*12*2

Cu

4300

8

25

400/690

2400

55

ZSGS2400-0.4-0.055-1

2250*1200*1800

500*1000

18*28

14

120*14*2

Cu

4600

9

30

400/690

2000

45

ZSGS2000-0.4-0.045-1

2250*1200*1800

500*1000

18*28

16

120*14*2

Cu

4350

10

30

400/690

2670

75

ZSGS2670-0.4-0.075-1

2400*1500*1850

500*1000

20*30

16

120*14*2

Cu

4700

11

30

400/690

2800

80

ZSGS2800-0.4-0.08-1

2400*1500*1850

500*1000

20*30

16

120*14*2

Cu

4750

12

36

400/690

2950

55

ZSGS2950-0.4-0.055-1

2400*1200*1850

500*1000

20*30

16

140*14*2

Cu

5500

13

36

400/690

3450

75

ZSGS3450-0.4-0.075-1

2400*1200*1900

500*1000

20*30

16

140*14*2

Cu

5900

European Layout


主要參數(shù)Main Parameters

型號Type

圖號Picture No.

產(chǎn)品規(guī)格 Product Specification

序號

輸出直流Output Current

輸入電壓Input Voltage

功率Power

輸出電壓Output Voltage

 

 

A*B*C

D*E

F

X

M*N

材質(zhì)Material

重量Weight

 

(kADC)

(VAC)

(kVA)

(VDC)

 

 

(mm)

(mm)

(mm)

(mm)

(mm)

 

(kg)

1

4

400/690

220

36VDC

ZSGS220-0.4-0.036-1

G

450*650*1450

400*400

16*26

12

80*12

Cu

1000

2

6

400/690

325

36VDC

ZSGS325-0.4-0.036-1

500*650*1450

450*450

16*26

12

100*15

Cu

1300

3

8

400/690

435

36VDC

ZSGS435-0.4-0.036-1

E/G

600*700*1500

550*550

16*26

12

100*20

Cu

1450

4

10

400/690

545

36VDC

ZSGS545-0.4-0.036-1

650*850*1550

600*600

16*26

12

120*20

Cu

1600

5

12.5

400/690

740

20VAC

ZSGS740-0.4-0.02-1

650*850*1600

600*600

16*26

12

120*25

Cu

1800

6

16

400/690

1140

45VDC

ZSGS1140-0.4-0.045-1

G

1000*1200*1900

900*900

16*26

14

140*25

Cu

2800

7

20

400/690

207

6VDC

ZSGS207-0.4-0.006-1

E/G

470*600*1150

425*425

14*24

14

140*30

Cu

850

8

20

400/690

1450

40VDC

ZSGS1450-0.4-0.04-1

G

1000*1400*1900

900*900

18*28

14

140*30

Cu

3250

9

24

400/690

1960

55VDC

ZSGS1960-0.4-0.055-1

G

1000*1400*2000

900*900

18*28

14

140*40

Cu

4000

10

30

400/690

2000

45VDC

ZSGS2000-0.4-0.045-1

1200*1400*2000

1000*1000

20*30

16

150*40

Cu

4500